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Contactor

The low voltage controlled switch that connects line voltage to the outdoor unit.

Component
Apprentice
#contactor#electrical#control circuit

Safety

Line voltage is present on a contactor even when the unit is off. De-energize and verify before servicing.

What it is

A contactor is an electrically operated switch. A 24 volt coil pulls in a set of line voltage contacts, connecting power to the compressor and condenser fan. Control voltage does the deciding, line voltage does the work, and the two stay separated.

What can go wrong

  • Pitted or burned contacts create resistance, heat and voltage drop across the contactor.
  • Contacts that weld closed leave the outdoor unit running continuously, even with no call.
  • An open coil means the contactor never pulls in, even though the thermostat is calling.
  • Insects and debris under the armature prevent full closure and cause chattering.

How to diagnose it

Measure 24 volts across the coil terminals during a call

Confirms whether the fault is in the control circuit or in the contactor itself.

Measure voltage drop across each closed contact set

A meaningful drop across closed contacts indicates worn contacts under load.

Symptoms

Practice & Mastery

  • Questions2
  • Quiz1
  • Contactor Troubleshooting Scenarios2

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Educational reference only. Verify procedures against manufacturer instructions and local code. Last updated 10/9/2026.

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